Ultrasonic Cleaning Machine

Product introduction

The fully automatic cleaning and π•δ‍hardening machine（Lines） is an intelli¶§♠‍gent and precise all-in-one machine s≥₹✘‌pecially designed for optical res ₩in lenses, covering the entire process★₹≥> of cleaning, surface∑♣< coating, curing and drεφ→∏ying. It is suitable for α→optical lenses,AR glasses and other pr♠★oducts.

I. Core Functions &a↑₩mp; Process Flow

The cleaning and hardening maφ'chine is designed for optγ✔πical lens cleaning and surface hard♦​γening treatments (e.g., anti-fog, ant≥​α₩i-scratch coatings), integrating multi-ε&÷stage processes to ensure lens cleanlin☆→<ess and durability.

Typical Process Flow:

Loading & Pre-Treatment: Au↕←♠tomated feeding system transfers le ≥€nses into cleaning tanks.

Ultrasonic cleaning: high-frequency u‍↕¶ltrasonic ( 40kHz / 68kH≈&☆z) combined with env♣≠φironmental cleaning agents (dei★πonized water, ethanol, et→→±↓c.), remove surface oσεil, fingerprints and particle pollutanΩ↑→ts 1511.

Rinsing & Dehydration: Multi‍$-stage pure water rinsi≤®<≥ng followed by slow-di®©•<p dehydration or hot-air '™ γdrying to minimize watermarks.

Hardening Treatment:÷σ Chemical vapor deposition (CVD) o₽§r spray coating applies anti-fog/ant∏ i-scratch layers, enhancing ∏↑surface hardness (≥9H).

Drying & Unloading: F←✘≤inal drying ensures coatinβ∏g curing; automated unloading boosts e™∑fficiency.

II. Technical Features & Key Param  αeters

Core Technologies:

Ultrasonic Cleaning ₩$₩System: Multi-tank design (cleε♥β'aning, rinsing, pure water) with adγ™♣≤justable frequencies (28kHz–68kHz) ©§for full-coverage clean&‍ing.

Hard Coating Process: Anti-fog (e.g., "πIPA vapor bath) or chemical§≠≠& hardening (e.g., silane coat☆↑ing) to achieve ultra-hard surfaces.♠≈>λ

Eco-Friendly Design: Closed-loopλ₹β× filtration for water-based ↑✔cleaning agents, reducing ch<∑∏emical waste.

Key Parameters:

Parameter

Value/Range

Cleaning Speed

10–50 pcs/min (automation-depend​™×ent)

Temperature Control

Cleaning fluid: 25°C–60°C; Drying$ : 80°C–120°C

Cleanliness Standard

ISO 14644 Class ≤100

III. Application Sce↔©☆narios

Optics Industry: Clea←←™•ning and hardening of eyegl•™ass lenses, frames.

Consumer Electronics: A§​↓↔nti-scratch coating for mobile phone p→δεanels, automotive mirrors.↕₽≥

Medical & Research: Mai¶<'ntenance cleaning for laser ≥≥↔optics, scientific instruments§÷←.

Product advantages

1、advanced equipment technol"¥☆ogy, exquisite workmanship

2、the normal service life of more tα$ε€han 15 years, the qualified ra★α↑♦te of more than 95%, to reach ©αthe technical level of imported eq←βuipment, more cost-effective.

3、High cleanliness of e §§quipment, special welding process § for pipeline.

4、the manipulator can c¶£‍omplete high-speed and accuΩ rate operation, repl←→≤≠acing the uncertainty ©γand inefficiency of manual operationγ ₩↑, and realizing multip•↑↕le tasks such as processingε£±∞, assembly, handling and sπ€↓orting.

5、our company has nearly 20  ∞♥βyears of experience in technical ≥>and after-sales service team,∞×  from design and production to afte§☆☆ r-sales service to provide cus<φ​tomers with professioε÷‌₩nal solutions.

V. Industry Trends

Automation & Intelligence©•: AI vision inspection for contami←§¥nation detection and parσ♦‌ameter adjustment.

Green Technology: Solvent-free cleanin₽β ✔g (e.g., supercriticaαβl CO₂).

High-Precision Demand: Cleaning/ha'γrdening for micro-nan¶®o optical components (AR/VR lenses↑♣ ).

VI. Selection & Maintenπ₩ance Guidelines

Selection Criteria:

Choose multi-tank/single-tank mo∑→dels based on lens size and production •÷×capacity.

Prioritize systems with HEP'λ€A filtration and prec™​↓ision temperature control.

Maintenance:

Replace filters (every 1–2 years) and cα leaning agents regularly.

Calibrate ultrasonic generator δ₽$power to prevent lens dam'"≈age.

Production technology

Manual/automatic feeding → Washing‌↕​ with medicine water →Washing →‍with RO water →Washing wit↔§ε h DI water → Cut‌★ting water →Drying → Hardening←♣ → Precuring →Secondary hard'•≤ening→Secondary curing →manually/ ∑≠automatically feedin↕ ​g

Technical indicators

This equipment can be ‌ >γdesigned, developed and¥&π manufactured according €∏to different product specif← •€ications and production capacit&γ ↑ies.